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Mechanical Debug Engineer

Sligo, Ireland
Full Time

KAON Automation is seeking a technically proficient and resourceful individual to join our team as a Mechanical Debug Engineer. KAON Automation have been providing custom designed automation solutions to leading manufacturing companies globally since 2005 and have a proven track record of providing innovative and flexible solutions.

A successful candidate will be the critical link between design and operational success, taking responsibility for getting automated equipment commissioned, debugged, and performing to specification. This is a hands-on technical role requiring strong problem-solving abilities, coordination skills, and a deep understanding of automated systems.


Key Responsibilities

Machine Commissioning & Debug

  • Take ownership of automated equipment during the build, debug, and commissioning phases to ensure machines meet performance specifications

  • Conduct systematic troubleshooting to identify root causes of mechanical, pneumatic, electrical, and control system issues

  • Coordinate and prioritize debug activities across multiple disciplines (mechanical, electrical, controls) to achieve project milestones

  • Make pragmatic engineering decisions to balance immediate operational needs with long-term solutions

Technical Coordination & Project Management

  • Develop and manage comprehensive snag lists, tracking issues from identification through resolution

  • Coordinate activities of electricians, programmers, and technicians working on equipment

  • Work closely with controls engineers to understand the machine logic and control systems without necessarily programming yourself

  • Determine the critical path for machine functionality and prioritize work accordingly

  • Liaise with design engineers to communicate issues and provide feedback for design improvements

Problem Solving & Technical Understanding

  • Demonstrate strong understanding of mechatronic systems including servo systems, robotics, pneumatics, sensors, and machine control architectures

  • Ask the right technical questions to gather information and understand problems from specialists in other disciplines

  • Think systematically about how individual component issues affect overall machine performance and project goals

  • Propose practical solutions and workarounds that keep projects moving forward

  • Document technical issues, solutions, and lessons learned

Customer & Stakeholder Interface

  • Ensure customer end goals are being achieved throughout the commissioning process

  • Communicate project status, technical challenges, and timeline impacts to project stakeholders

  • Support installation and commissioning activities at customer sites as required

Key Requirements

Education & Experience

  • Relevant engineering degree (Mechanical, Mechatronics, Electrical, Manufacturing, or similar) ORequivalent technical qualification combined with demonstrated hands-on experience in automation

  • Minimum 3-4 years relevant experience in automation environments including:

    • Hands-on commissioning and debug of automated equipment, OR

    • Introduction and implementation of automation projects in manufacturing environments, OR

    • Design engineering role with significant involvement in machine build and commissioning phases

Technical Skills & Knowledge

  • Strong practical understanding of automated equipment including mechanisms, servo systems, pneumatics, robotics and sensors

  • Working knowledge of machine control systems, PLCs, and industrial networks (programming ability not required but beneficial)

  • Ability to read and interpret mechanical drawings, electrical schematics, and pneumatic diagrams

  • Familiarity with 3D CAD applications (e.g., SolidWorks) beneficial but not essential

  • Basic understanding of machine safety standards and risk assessment principles

Personal Attributes & Competencies

  • Exceptional problem-solving ability– must demonstrate a methodical, analytical approach to troubleshooting complex technical issues

  • Quick learner– ability to rapidly understand new technologies, systems, and processes

  • Self-starter with strong ownership mentality– takes initiative without waiting to be directed

  • Excellent coordination skills– able to manage multiple activities and prioritize effectively in a fast-paced environment

  • Strong communication skills– must be able to extract technical information from specialists and explain issues clearly to diverse stakeholders

  • Pragmatic decision-maker– balances ideal solutions with practical constraints and timelines

  • Hands-on mentality– comfortable working on the shop floor and getting hands-on when needed

  • Detail-oriented– recognizes that small issues can have large downstream impacts

Additional Requirements

  • Current driving licence and able to travel to customer sites as required

  • Flexibility to work outside normal hours when commissioning deadlines require it

  • Physically able to work around machinery and in industrial environments

Salary and Benefits

  • Competitive Salary Package

  • Pension Scheme

  • Training and development opportunities

  • Exposure to cutting-edge automation technology and challenging projects

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